Aflex Hose Bioflex Ultra - General Purpose - Stainless Braid
The Aflex Hose Bioflex Ultra with Stainless Braid represents a significant leap forward in the technology of PTFE hoses. It combines the best features of smoothbore and convoluted hose technologies to offer a hose that provides excellent flexibility, reliability, and a smooth flow path over various temperatures and pressures. The Aflex Hose Bioflex Ultra is the optimum choice for general-purpose applications across multiple pharmaceutical, chemical, and food processing industries.
Constructed from PTFE (Polytetrafluoroethylene), the Aflex Hose Bioflex Ultra offers unmatched chemical resistance, allowing it to be used with various chemicals without fear of degradation. This chemical resistance, paired with its non-stick surface, ensures that the hose can be easily cleaned and purged of residues, making it an ideal choice for stringent hygiene requirements. Furthermore, the hose's PTFE liner is highly resistant to chemicals and possesses excellent temperature resistance, being operable within a range from -150˚C up to +260˚C depending on the hose design and application conditions.
A key innovation in the design of the Aflex Hose Bioflex Ultra is its unique PTFE liner, which includes integral rib sections for kink resistance and a highly compressed web section for a smoothbore inner surface. This design significantly enhances flexibility and flow rates, outperforming traditional convoluted PTFE and conventional smoothbore hoses. Flex Ultra's design also includes a high tensile, 316 stainless steel wire braided reinforcement, providing excellent strength and durability. This reinforcement enhances the hose's pressure capabilities and its ability to withstand vacuum and temperature variations.
The Aflex Hose Bioflex Ultra also stands out for its performance in tests comparing its durability and reliability against other hose products. It has demonstrated exceptional longevity and resistance to wear in rigorous testing environments, including the challenging 'Rolling U test, which significantly outlasted competitors' hoses.
The Bioflex Ultra can be customized to meet the specific requirements of various applications by offering a wide range of sizes and configurations, including antistatic options. It is compatible with multiple end fittings, including sanitary and flanged types, ensuring seamless integration into existing systems. Additionally, the hose's electrical properties are carefully controlled to meet EN 16643 standards, with options for electrically bonded and static-dissipative designs to safely handle potentially static-generating substances.
Quality and compliance are paramount for Aflex Hose, and the Bioflex Ultra is manufactured in a facility that adheres to ISO 9001:2015, ensuring consistent quality and reliability. The hose meets stringent industry standards, including USP Class VI for biocompatibility, making it suitable for use in pharmaceutical manufacturing.
The Aflex Hose Bioflex Ultra - General Purpose - Stainless Braid is a versatile, high-performance hose that sets the standard for PTFE hose technology. Its unique design combines flexibility, durability, and a smooth flow path, making it an ideal choice for various applications across various industries. Whether for chemical transfer, steam handling, or pharmaceutical processing, the Bioflex Ultra offers superior performance that professionals can rely on.
| Silicone rubber covered (SI) grade hoses | Stainless steel braid (SS) grade hoses | |
|---|---|---|
| Nominal bore size | 9.5 - 80 mm | 9.5 - 80 mm |
| Nominal bore size | 0.375 - 3 in | 0.375 - 3 in |
| Actual bore size | 9.7 - 76.8 mm | 9.7 - 76.8 mm |
| Actual bore size | 0.382 - 3.024 in | 0.382 - 3.024 in |
| Max Length | 15 - 30 m | 15 - 30 m |
| Outside diameter | 15.5 - 92.8 mm | 12.8 - 87.8 mm |
| Outside diameter | 0.61 - 3.654 in | 0.5 - 3.457 in |
| Max. operating pressure | 80 bar | 80 bar |
| Max. operating pressure | 1160 psi | 1160 psi |
| Burst pressure | 60 - 500 bar | 60 - 500 bar |
| Burst pressure | 870 - 7,200 psi | 870 - 7,200 psi |
| Certification | (EU) 10/2011, 3.1 Traceability, 3-A 62-02, ATEX, EN16643:2016, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015, USP Class VI | (EU) 10/2011, 3.1 Traceability, 3-A 62-02, ATEX, EN16643:2016, FDA (materials), ISO 14001:2015, ISO 9001:2015, OHSAS 18001:2015, USP Class VI |
| Operating temperature range | -73 to 240 °C | -73 to 260 °C |
| Operating temperature range | -100 to 400 °F | -100 to 500 °F |
| Bend radius | 19 - 350 mm | 19 - 350 mm |
| Bend radius | 0.75 - 13.75 in | 0.75 - 13.75 in |
| Braid | Stainless steel | Stainless steel |
| Cover | Silicone rubber | None |
| Hose external protection options | Protection coil, Safegard, Scuff rings | Protection coil, Safegard, Scuff rings |
| End fitting | 3-A sanitary fittings, 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings | 3-A sanitary fittings, 90° elbow fittings, BSP and NPT threaded fittings, CAM and groove fittings, DIN 11851 fittings, JIC fittings, PTFE dip pipe fittings, Sanitary triclamp fittings, SMS and RJT fittings, Swivel flange fittings |
| Labelling options | Color coding, Standard, Streamline tagging | Color coding, Standard |
Features of Bioflex Ultra Hoses:
Chemically inert, suitable for biotech and pharmaceutical applications.
Corrosion-resistant, ideal for the pharmaceutical, food and beverage, and chemical industries.
Highly flexible design that resists kinking.
Smooth bore enhances fluid flow and simplifies cleaning.
Withstands high temperatures and pressures.
Available with a range of braid types (polypropylene, stainless steel).
Cover options include EPDM and silicone rubber.
End fittings are available PTFE-lined or non-lined with laser-etched ferrules for traceability.
Benefits of Using Bioflex Ultra Hoses:
Ensures purity and integrity in fluid transfers.
Durable and reliable under harsh operational conditions.
Easy to clean, maintaining hygiene standards.
Customizable to fit specific operational needs.
Complies with rigorous industry standards, ensuring quality and safety
Applications Best Suited for Bioflex Ultra Hoses:
Biotechnology and pharmaceutical fluid transfers: Ideal for processes requiring high levels of cleanliness and chemical resistance.
Food and beverage processing: Ensures that no contaminants interfere with the purity of products.
Chemical industry: Resistant to a wide range of chemicals, providing reliability in aggressive environments.
High-purity applications: The chemically inert properties prevent contamination and maintain integrity.
Processes requiring high temperature and pressure conditions: Capable of withstanding extreme conditions without compromising performance
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At Liquidyne, we prioritize our commitment to quality and consistency. In 2017 we achieved ISO 9001:2015 Quality Management System certification to ensure we can repeatedly deliver consistently high-quality products and solutions. Being an ISO 9001 facility, together with our USP Class VI Testing, ASME Bioprocessing Equipment (BPE), and EHEDG certification guarantee, we have the methodologies to assure quality. We will quickly and accurately rectify any issues if any of our products are ever in non-conformance.
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